Interface force measurement solutions are used in every facet of energy production from research and exploration, to monitoring equipment especially our oil and gas energy sensors. Load cells and torque transducers assist oil, gas, wind, coal, solar, and emerging energy companies to fuel the world. When our petroleum customers came to us requesting load cells that could withstand up to 30,000 psi and 500°F, we met the challenge with custom application-specific solutions.
Our moment and temperature compensated LowProfile™ load cells use proprietary alloy strain gages to provide the most accurate readings possible in the harshest environments, such as downhole drilling, wirelines, pipelines, and wind turbines. Interface tests every LowProfile™ load sensor for accuracy and temperature specifications, and moment compensates each unit to minimize sensitivity to extraneous loads. Using eight proprietary strain gages per sensor, our 4mV/V output which exceeds most other load cell performance specifications.
Our torque transducers have been used in instances for windmill energy. A customer wanted to improve their windmill by monitoring the torque being created by the windmills power ramps. Installing our T2 Ultra Precision Shaft Style Rotary Torque Transducer between the windmill propeller and the electric generator of the windmill, it resulted in accurate testing. Shaft Style Torque Transducer Couplings were also installed to ensure stability. This resulted in our customer being able to determine the optimal blade pitch for their windmill, thus being able to generate more energy.
With a variety of load cells, load buttons, force transducers, torque transducers and other Oil Gas Energy Sensors available, our applications engineers can help you design a measurement solution for your energy production needs.
The downhole environment poses many challenges for well-drillers, operators, tool-string designers, and other engineers in the oil and gas industry. Obtaining accurate force measurements poses some real challenges in certain use cases based on the sensor technologies used and while these types of solutions are available, they fall short in performance, reliability, or capability. For example, the oil and gas industry has used “wet” load cells to monitor forces on their downhole load strings. These downhole load strings are equipped with a variety of sensors, and they travel down thousands of feet during exploratory drilling operations. The problem with wet load cells is that they don’t hold up for extended use in wells that extend several thousand feet underground and where there are extreme pressures and temperatures in a caustic environment. To address this issue, Interface created a “dry” load cell that protects the sensitive parts with innovative design, reduces the number of sensors required in the customer’s downhole load string, and allows the load cell to last 10 years or more.
Crude Oil Weighing Downhole Force Measurement Electrolyzer and Fuel Cell Tie Rod Monitoring Fuel Pump Optimization - Rotary Torque Geothermal Well Drilling Power Tongs in Oil Drilling
Proppant Silo System Solar Panel Strength Testing Top Drive Vessel Weighing Wave Energy Converter Wave Energy Generator Wind Turbine Bolt Monitoring Windmill Energy Wireline Pumpdown
Mining for Rare Earths and Minerals Using Load Cells and Torque Transducers
/in Uncategorized /by Jamie GlassInterface load cells and torque transducers are addressing challenges and empowering the mining sector as demand for rare earths and minerals rises. Driven by the demand for clean energy minerals like lithium and cobalt, these sensor technologies provide the real-time data needed to optimize operations, safeguard workers, and propel the industry toward a sustainable future.
The Importance of Load Cells in Oil and Gas
/in Blog /by Jamie GlassInterface load cells are used in many facets of oil and gas, including to ensure safe lifting, enhance equipment integrity, provide accurate measurements in field operations, and even assist with optimal storage tank management. Our energy solutions include load cells that are used on rigs, downhole projects, extraction tools, and field support systems. We offer products ideal for harsh environments, extreme temperatures, and even submersible projects. Learn about our dry cell technology and IPCD product for downhole operations.
Force Makes the Circular Economy Go Around
/in Blog /by Jamie GlassInterface load cells and instrumentation are used in different facilities and resource manufacturing processes within the circular economy. Our sensor technologies help to measure and monitor forces, loads, and weight within the tools, robotics, and machinery used to optimize resources. Our sensors are also commonly used to test new products for material strength, fatigue lifecycle, quality, and function.
Building a Clean Energy Future in Hydrogen with Force
/in Blog /by Jamie GlassInterface is a supplier of force measurement solutions for clean energy providers and equipment makers. Brian Peters writes about the dynamics of applying force testing in hydrogen energy to the Winter Edition of Global Hydrogen Review. Learn how force measurement is used in research, production, storage and testing of hydrogen sources and equipment.
Year in Review of Top Interface Solutions and Applications
/in Blog /by Jamie GlassInterface is at the forefront of innovative use cases and applications, providing quality devices worldwide to gather precision measurements. Interface unveils the top industry solutions, product use cases and applications that define force measurement in 2023.
Force Measurement Solutions for the Forestry Industry
/in Blog /by Jamie GlassInterface products are ideal for the forestry industry, whether designing heavy-duty machinery using load cells to prevent overloading or protecting operators with sensor-based alarm systems and monitoring tools. Interface sensors are used in forestry heavy equipment, forest and timber management, logging, wood product manufacturing, pulp and paper manufacturing, and recycling forest products.
Interface Measurement Solutions for the Natural Resources Industry
/in Blog /by Jamie GlassInterface offers various sensor technologies for research, development, extracting, processing, and preserving natural resources. Our load cells and instrumentation are critical in measuring and monitoring forces, loads, and weight in different processes, equipment, tools, and technologies used in the natural resources industry. The data acquired from Interface load cells provides tremendous value in innovation, R&D, and optimization.
Outlining Force Solutions for Structural Outrigging
/in Blog /by Jamie GlassInterface provides load cells and wireless technologies for structural outrigging. Force measurement sensor technologies provide high accuracy measurement of the outrigging equipment in test and actual use. The applications range from integrating sensors into outrigger equipment to using load cells for real-time monitoring of physical structures using outrigger supports. Interface load cells are used by outrigging engineers, civil engineers and heavy equipment manufacturers, oil and gas, construction industry and marine equipment companies.
Wireless Telemetry Systems 101
/in 101 Series, Blog /by Jamie GlassInterface offers a wide range of wireless telemetry products including load cells, transmitters, bases, communication modules and data acquisition systems. A wireless telemetry system enables the remote measurement and transmission of data from one location to another without the need for physical wired connections. Components in wireless telemetry systems typically include sensors, transducers, instrumentation, communication modules, transmitters, displays and printers. Learn more about Interface WTS products in our Wireless Telemetry Systems 101 overview.
Interface Measurement Solutions Support Smart Cities
/in Blog /by Jamie GlassInterface load cell technologies are used in the design and development of smart cities. Force measurement data is valuable for assessing and improving the overall efficiency and sustainability of a city. Load cells are versatile and essential tools for a diverse range of smart city applications. They provide accurate and reliable measurements that can be used to improve safety, resource management, and sustainability. Interface load cells can be used to measure a variety of parameters in smart city development and management, from water resources to recycling. They are used in all types of building material and structural tests.