Interface force measurement solutions are used in every facet of energy production from research and exploration, to monitoring equipment especially our Oil Gas Energy Sensors. Load cells and torque transducers assist oil, gas, wind, coal, solar, and emerging energy companies to fuel the world.
Interface force measurement solutions are used in every facet of energy production from research and exploration, to monitoring equipment especially our oil and gas energy sensors. Load cells and torque transducers assist oil, gas, wind, coal, solar, and emerging energy companies to fuel the world. When our petroleum customers came to us requesting load cells that could withstand up to 30,000 psi and 500°F, we met the challenge with custom application-specific solutions.
Harsh Environments
Our moment and temperature compensated LowProfile™ load cells use proprietary alloy strain gages to provide the most accurate readings possible in the harshest environments, such as downhole drilling, wirelines, pipelines, and wind turbines. Interface tests every LowProfile™ load sensor for accuracy and temperature specifications, and moment compensates each unit to minimize sensitivity to extraneous loads. Using eight proprietary strain gages per sensor, our 4mV/V output which exceeds most other load cell performance specifications.
Windmill Energy
Our torque transducers have been used in instances for windmill energy. A customer wanted to improve their windmill by monitoring the torque being created by the windmills power ramps. Installing our T2 Ultra Precision Shaft Style Rotary Torque Transducer between the windmill propeller and the electric generator of the windmill, it resulted in accurate testing. Shaft Style Torque Transducer Couplings were also installed to ensure stability. This resulted in our customer being able to determine the optimal blade pitch for their windmill, thus being able to generate more energy.
With a variety of load cells, load buttons, force transducers, torque transducers and other Oil Gas Energy Sensors available, our applications engineers can help you design a measurement solution for your energy production needs.
Interface Pressure Compensated Downhole Load Cell
The downhole environment poses many challenges for well-drillers, operators, tool-string designers, and other engineers in the oil and gas industry. Obtaining accurate force measurements poses some real challenges in certain use cases based on the sensor technologies used and while these types of solutions are available, they fall short in performance, reliability, or capability. For example, the oil and gas industry has used “wet” load cells to monitor forces on their downhole load strings. These downhole load strings are equipped with a variety of sensors, and they travel down thousands of feet during exploratory drilling operations. The problem with wet load cells is that they don’t hold up for extended use in wells that extend several thousand feet underground and where there are extreme pressures and temperatures in a caustic environment. To address this issue, Interface created a “dry” load cell that protects the sensitive parts with innovative design, reduces the number of sensors required in the customer’s downhole load string, and allows the load cell to last 10 years or more.
Hydraulic fracturing is known in the energy sector as fracking. It is a process used for extracting oil and natural gas from underground. With natural gas consumption in the United States reaching a new record in 2024, methods to meet the demands require sensor-based solutions safely and efficiently.
Hydraulic fracturing is a means to expedite natural gas production. This method involves injecting a high-pressure fluid, often a mix of water, chemicals, and proppants, into the rock to create fractures. Proppant is a granular material like sand or ceramic beads injected into oil or gas wells at high pressure to hold open fractures in the rock formation, allowing for the extraction of energy sources.
As a supplier of choice in the energy sector, our load cells are integrated into the pumping systems, tension monitoring equipment, downhole simulators, wireline equipment, and wells.
Concerning hydraulic fracturing, Interface force measurement products help monitor the precise amount of proppant being pumped into the well. Interface sensor technologies are commonly used in hydraulic fracturing and proppant applications to measure the force or pressure exerted during fracking accurately.
We have developed standard and engineered-to-order solutions for these environments using our experience, technologies, and proprietary strain-gaged solutions specifically for downhole applications.
Examples of Interface Products for Hydraulic Fracturing
Interface Pressure Compensated Downhole Cell Model (IPCD) is pressure compensated up to 20,000 PSI, temperature compensated up to 350°F. It is superior to hydraulically compensated wet load cells, which have a short life expectancy and high operating costs
Axial Force Pressure (AFP) tension and compression load cell and a pressure transducer with 2 discrete Wheatstone bridges for output utilize a matrix conversion process to determine force and pressure.
Custom Load Pins in various sizes and capacities to work within fracturing equipment.
Load cells have precise measurement capabilities necessary for maintaining optimal fracking conditions. Overloading or underloading the well with proppant can result in suboptimal fracturing, compromising well productivity, or even causing structural damage to the wellbore.
Hydraulic Fracturing Applications Using Interface Sensor Technologies
Downhole Tension Monitoring
Tool Strings
Wireline Equipment Monitoring
Proppant Injection Monitoring
Fracturing Pressure Monitoring
Proppant Transport
Proppant Storage Silos
Proppant Testing and Quality Control
Wellbore Stability Monitoring
Pump Tools
Interface load cells are used in equipment for measuring factors that impact safety and environmental sustainability in hydraulic fracturing operations. For example, by accurately measuring forces exerted during proppant handling, load cells may lessen the risk of equipment failure or unintended environmental impacts.
Interface’s load cells and instrumentation provide precision, reliability, and real-time monitoring capabilities. The data we provide using our force sensors also helps evaluate the effectiveness of the hydraulic fracturing operation, thus optimizing future procedures for maximum output.
Hydraulic Fracturing:
Renewable Energy
Renewable Energy
Renewable energy sources present sustainable alternatives to traditional energy. By harnessing the power of the sun, wind, water and biomasses, the opportunities to expand our energy production capabilities grows exponentially around the world.
At Interface, we proudly serve as a leading test and measurement solutions partner for some of the world’s largest energy production and equipment manufacturers. Our expertise lies in providing cutting-edge sensor devices and instrumentation, including custom-designed OEM solutions catering to various energy applications on land and at sea.
As innovators and market leaders continue to invest in research, development, testing and manufacturing of advanced renewable technologies, Interface continues to be a partner of choice based on our engineering and energy applications experience.
How the Renewable Energy Market Utilizes Interface Load Cells
Wind turbine testing and monitoring utilizes force measurement solutions. Our load cells are used to measure the torque and thrust of wind turbines. This measurement data is used to optimize the performance of the turbines and to ensure that they are operating safely.
Solar panels design and use benefits from load cells. Sensor technologies from Interface are used to measure the weight of solar panels. Sensor data is used to design and install solar panel arrays that are safe and stable.
Hydroelectric dams use load cells to measure the force of water flowing through a hydroelectric dam. Using measurement devices to control the flow of water helps to monitor production and ensure that the dam is operating safely.
Geothermal power plants are known to use load cells to measure the pressure and temperature of geothermal fluids. The measurement results are used to design and operate geothermal power plants efficiently.
Biomass power plants require accurate measurement of the weight of biomass fuel. Load cell technologies provide valuable operating and production information.
At Interface, we actively contribute to the renewable revolution by supplying a vast array of options for force, weight and torque measurement. This includes our high accuracy tension and compression load cells, rotary and reaction torque transducers, and other essential components for testing and monitoring systems in wind, water, solar, and hydrogen energy production. The precision of our measurement products is crucial for efficient energy capture and storage systems. We also understand the unique requirements of the energy industry, enabling us to collaborate directly with customers and create tailor-made solutions for the latest renewable products and technologies.
The oil and gas industry relies heavily on load cells for safe and precise operations. From offshore platforms to drilling equipment, load cells ensure safety during lifting, equipment integrity, accurate material measurement, and optimal storage tank management.
Interface stands out by providing ruggedized, high-accuracy load cells specifically designed for the demanding oil and gas environment. Oil and gas companies can significantly enhance production by implementing Interface load cell technology.
Interface Oil and Gas Applications
Downhole Drilling
Dry Load Cell Replacements for Wet Load Cells
Oil Recovery
Drill String Weight and Tension Monitoring
Cementing Tools
Wellbore Perforation Equipment
Flow Management
Wireline Tools
Monitoring Pipeline Tension
Pipeline Stress Monitoring
Mooring and Riser Systems
Crane and Lifting Equipment
Mixing and Separation Systems
Wellhead and Production Operations
Tank and Silo Weighing
Interface provides force, torque, and weight product solutions and complete systems. We have a line of standard products and work with oil and gas production equipment manufacturers to integrate our load cells into the tools.
Interface prioritizes efficiency and innovation, providing customized solutions that meet specific client needs, budgets, and technical requirements. This may involve incorporating client-specific mechanical details or tailor-made solutions for seamless integration with existing drilling systems.
An oil company facing inaccurate readings during an enhanced oil recovery (EOR) project benefited from Interface’s LowProfile™ series load cells. These cells feature high durability to withstand demanding environments, ensuring accurate readings and improved recovery operations.
Our innovative dry cell technology addresses the challenges of “wet” load cells, which struggle with extended use in deep wells with extreme pressures, temperatures, and caustic environments. Interface’s innovative IPCD (Interface Pressure Compensated Downhole) load cell offers a superior solution for oil and gas.
Founded in 1968, Interface has a long history of success as a global leader in force measurement solutions for the oil, gas, wind, and other renewable energy sectors.
Clean Energy
Clean Energy
Interface is a trusted measurement solutions partner in the energy industry. This applies to those researching, developing, equipping, and producing clean energy sources via solar, wind, water, nuclear, biomass, geothermal, and hydrogen fuel cells.
Clean energy prioritizes low emissions, generating power with minimal or no greenhouse gases. Unlike green energy, which focuses solely on renewable sources, clean energy encompasses both renewable and non-renewable options.
Interface’s load cells, torque transducers, multi-axis sensors, and associated instrumentation are not just tools, but precision instruments that bring a new level of accuracy to the clean energy sector. These devices provide the precision and reliability necessary for accurately measuring and testing various components and systems, instilling confidence in the results.
We understand the complexities of this market and have developed products alongside our custom solutions department to meet the unique requirements of clean energy innovations and applications. Our sensors play a crucial role in the testing phases, ensuring the reliability and effectiveness of clean energy operations.
Clean Energy Applications Using Interface Sensor Technologies
Electrolyzer and Fuel Cel Tie Rod Monitoring
Convertor for Wave Energy
Wind Turbine Bolt Monitoring
Geothermal Well Drilling
Solar Panel Strength Testing
Wave Energy Generator
Windmill Energy
Wireless Monitoring Equipment
Submersible and Hazardous Environments Sensors
By utilizing Interface measurement solutions, clean energy engineers and researchers can:
Optimize system performance: Accurately measure forces, torques, and weight to improve efficiency and output.
Enhance product development: Gather essential data for designing and refining clean energy technologies.
Ensure quality and reliability: Conduct rigorous testing to verify product durability and performance.
Accelerate research: Obtain precise measurements to support the development of new clean energy solutions.
Interface’s solutions offer the foundation for building a sustainable future. For example, in the burgeoning field of wind energy, Interface load cells are critical for measuring blade loads, tower base forces, and nacelle loads. This data is essential for optimizing turbine design, predicting maintenance needs, and ensuring structural integrity. Our torque transducers accurately measure the power output of wind turbines, allowing for performance optimization and energy yield maximization. Read our case study, Interface Supports Incredible Wind Energy Innovation.
Beyond wind energy, Interface solutions are also applied in solar panel testing, water management systems, geothermal drilling components, and hydrogen fuel cell development. Our commitment to precision and reliability makes us a trusted partner in building a sustainable future.
Our force measurement solutions and instrumentation are accurate and highly reliable for real-time testing and performance monitoring. The data our sensor technologies produce is a dependable tool for evaluating the effectiveness of clean energy application operations. We also offer Bluetooth and wireless solutions to optimize test and measurement projects and solutions in various environments, from subsea to high-temperature exposures.
Interface energy case study reveals how Interface load cells were used by the PTB in Germany to develop, test and calibrate the world’s largest machine that measures torsional forces related to wind turbines. Learn about the products and the remarkable project led to new measurement capabilties for alternative energy production.
https://www.interfaceforce.com/wp-content/uploads/PTB-WIND-ENERGY-CASE-STUDY.jpg800800Jamie Glass/wp-content/uploads/Interface_White_Red.svgJamie Glass2023-08-29 08:08:592024-07-23 10:08:27Interface Load Cells Propel New Torsional Force Measurements for Wind Energy Project
Interface precision measurement devices are selected by renewable energy companies, component makers, equipment manufacturers, and labs for all phases of renewable energy testing and production. Interface’s LowProfile load cells, load pins, multi-axis sensors, wireless telemetry solutions, Mini load cells, and our sensors designed for use in submersible environments and harsh conditions are products used in the renewable energy market.
https://www.interfaceforce.com/wp-content/uploads/renewable-energy-testing.jpg800800Jamie Glass/wp-content/uploads/Interface_White_Red.svgJamie Glass2023-08-17 08:08:212023-08-08 15:44:49Load Cells for Renewable Energy Production and Testing
Interface supplies load cells, instrumentation, and multi-axis sensors for testing and performance monitoring of lithium-ion batteries. To achieve the goal of improved and longer-lasting Li-ion batteries, accurate force measurement testing is needed to confirm performance, capacity, safety and fatigue. Force testing is done on the battery itself and is used for various stages within the R&D and manufacturing processes.
https://www.interfaceforce.com/wp-content/uploads/Li-ion.jpg800800Jamie Glass/wp-content/uploads/Interface_White_Red.svgJamie Glass2023-06-08 08:08:242023-06-06 09:13:23Advancing Lithium-Ion Battery Test and Measurement
While vertical farming is currently being explored as a way to increase food production on Earth, it also has applications in space R&D and for food sustainability projects. Interface’s case study, Vertical Farming on Earth and in Space, explores applications, products and solutions for challenges related to farming on earth and beyond. These solutions utilize load cells, multi-axis sensors, wireless instrumentation and devices for irrigation and growth monitoring systems, robotics, and farming equipment . The case study highlights innovation used in collaboration of industries in agriculture, space, and automation.
https://www.interfaceforce.com/wp-content/uploads/vertical-farming-space-case-study.jpg800800Jamie Glass/wp-content/uploads/Interface_White_Red.svgJamie Glass2023-04-20 08:01:482023-04-18 15:30:09Vertical Farming for Sustainable Food Production on Earth and Beyond
Mechanical engineers choose Interface force measurement devices to gather data, analyze performance, and ensure the safety and reliability of mechanical systems. Force measurement devices help them to quantify the magnitude and direction of forces acting on objects or structures. They play a crucial role in the design, development, and maintenance of mechanical systems that are integral to modern society and industries.
Interface is a top provider of force, torque and weighing measurement solutions to electrical engineers around the world. Sensors are a critical tool for electrical engineers in testing and optimizing the performance of electronic devices, systems, and processes. The type of sensor used, and the specific testing application will depend on the needs of the project or product.
In the new article, Force sensing helps hydrogen electrolyzers efficiently harness energy, Randy White, OEM Business Development Manager at Interface details how products made the the leader in force measurement are used for increasing operational efficiencies in renewable energy production. Published […]
Green energy has been part of the energy sector for decades. The demands to rapidly commercialize types of green energy at scale requires significant R&D, testing and production to increase global supply. As the world looks to address climate change, […]
https://www.interfaceforce.com/wp-content/uploads/green-energy-innovation.jpg800800Jamie Glass/wp-content/uploads/Interface_White_Red.svgJamie Glass2022-12-08 07:58:062022-12-08 07:58:06Interface and Green Energy Innovation
Interface is the largest producer of load cells defined by a particularly important core differentiator. The Interface difference is precision. How do we maintain this standard of excellence? Interface is directed by our foundational 4-pillars for success: quality, service, accuracy, […]
Interface is a core test and measurement solutions partner to some of the largest energy production and equipment manufacturers in the world. We continue to provide sensor devices and instrumentation, including custom designed OEM solutions, for a range of energy […]
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Interface Load Cells Propel New Torsional Force Measurements for Wind Energy Project
/in Blog /by Jamie GlassInterface energy case study reveals how Interface load cells were used by the PTB in Germany to develop, test and calibrate the world’s largest machine that measures torsional forces related to wind turbines. Learn about the products and the remarkable project led to new measurement capabilties for alternative energy production.
Load Cells for Renewable Energy Production and Testing
/in Blog /by Jamie GlassInterface precision measurement devices are selected by renewable energy companies, component makers, equipment manufacturers, and labs for all phases of renewable energy testing and production. Interface’s LowProfile load cells, load pins, multi-axis sensors, wireless telemetry solutions, Mini load cells, and our sensors designed for use in submersible environments and harsh conditions are products used in the renewable energy market.
Advancing Lithium-Ion Battery Test and Measurement
/in Blog /by Jamie GlassInterface supplies load cells, instrumentation, and multi-axis sensors for testing and performance monitoring of lithium-ion batteries. To achieve the goal of improved and longer-lasting Li-ion batteries, accurate force measurement testing is needed to confirm performance, capacity, safety and fatigue. Force testing is done on the battery itself and is used for various stages within the R&D and manufacturing processes.
Vertical Farming for Sustainable Food Production on Earth and Beyond
/in Blog /by Jamie GlassWhile vertical farming is currently being explored as a way to increase food production on Earth, it also has applications in space R&D and for food sustainability projects. Interface’s case study, Vertical Farming on Earth and in Space, explores applications, products and solutions for challenges related to farming on earth and beyond. These solutions utilize load cells, multi-axis sensors, wireless instrumentation and devices for irrigation and growth monitoring systems, robotics, and farming equipment . The case study highlights innovation used in collaboration of industries in agriculture, space, and automation.
Why Mechanical Engineers Choose Interface Solutions
/in Blog /by Jamie GlassMechanical engineers choose Interface force measurement devices to gather data, analyze performance, and ensure the safety and reliability of mechanical systems. Force measurement devices help them to quantify the magnitude and direction of forces acting on objects or structures. They play a crucial role in the design, development, and maintenance of mechanical systems that are integral to modern society and industries.
Electrical Engineers Choose Interface Sensor Technologies
/in Blog /by Jamie GlassInterface is a top provider of force, torque and weighing measurement solutions to electrical engineers around the world. Sensors are a critical tool for electrical engineers in testing and optimizing the performance of electronic devices, systems, and processes. The type of sensor used, and the specific testing application will depend on the needs of the project or product.
Interface Details Hydrogen Electrolyzers Solution in Design News
/in Blog, News and Press /by Jamie GlassIn the new article, Force sensing helps hydrogen electrolyzers efficiently harness energy, Randy White, OEM Business Development Manager at Interface details how products made the the leader in force measurement are used for increasing operational efficiencies in renewable energy production. Published […]
Interface and Green Energy Innovation
/in Blog /by Jamie GlassGreen energy has been part of the energy sector for decades. The demands to rapidly commercialize types of green energy at scale requires significant R&D, testing and production to increase global supply. As the world looks to address climate change, […]
Exploring Interface Capabilities and Differentiators
/in Blog /by Jamie GlassInterface is the largest producer of load cells defined by a particularly important core differentiator. The Interface difference is precision. How do we maintain this standard of excellence? Interface is directed by our foundational 4-pillars for success: quality, service, accuracy, […]
Interface Supports Renewable Energy Innovation
/in Blog /by Jamie GlassInterface is a core test and measurement solutions partner to some of the largest energy production and equipment manufacturers in the world. We continue to provide sensor devices and instrumentation, including custom designed OEM solutions, for a range of energy […]