Industrial Automation

The high performance you’ve come to know and trust from Interface products are advancing industrial automation. Interface provides sensor technologies that support the growing requirements in manufacturing today. Our robust solutions are designed to drive productivity, efficiencies, and safety.

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Sensors for Industrial Automation Applications

Industrial Automation Overview

Robots and Cobots

AMRs

Humanoid Robots

Robotic Dogs

Industrial Automation Overview

Sensors for industrial automation and equipment often perform specific tasks or processes that require custom solutions. With more than 50 years of experience in load cell design and other force measurement solutions, Interface works with manufacturing leaders to design the solutions that will meet solve their industrial automation challenges.

automation solutions

Since 1968, Interface has been the trusted world leader in force measurement solutions. From using miniature load cells to apply the exact force needed to press a design on a candy shell, to verifying accuracy of intricately machined parts using multi-axis sensors, we’ve provided sensors for industrial automation solutions to thousands of customers using in-stock or custom application-specific sensors. All Interface load cells use our proprietary alloy strain gages to produce the most accurate and reliable data possible, even in demanding industrial environments. From net weighing to stamp forcing on candy, we have the perfect solution for your automation system whether its a manufacturing facility, production site, or R&D lab. Our products work well in the bottle and package filling along with cranes, hoists, and stands.

robotic arms

Our products have been used in a manufacturer environment, for a robotic arm in a packaging plant. The customer wanted to measure the force and torque of the arm when it lifts items, and places them down again. They wanted to ensure the robotic arm was in working order to do the job efficiently and correctly. Interface created a custom solution using our 6A40 6-Axis Load Cell, which was installed at the wrist of the robotic arm. The 6A40 was able to measure all forces and torques (Fx, Fʏ, Fz, Mx, Mʏ, Mz). This load cell was connected to our BX8 8-Channel Data Acquisition System and Amplifier with BlueDAQ Software, where results were displayed, logged, and graphed.

drones

Drones are also an upcoming tool of technology that is being used in many different applications. For drones being used in delivering packages, it is necessary to make sure everything is in working condition so packaged goods can be delivered safely and on time. We used our WMC Sealed Stainless Steel Miniature Load Cells to measure the weight capacity these drones can take. A small shift or uneven weight distribution is possible when in mid air, and the propeller motors of the drone must be able to compensate for it. The WMC’s are installed at the gear legs of the drone, and the drone’s processor. It was able to detect the uneven shifts in weight and communicated these results to the customer.

Industrial Automation Videos:

Interface torque transducers are used to measure torque for putting a cap on a bottle capping and for mixing viscosity. Reliable measurements that can be reported to the customers system quickly is our forte.

Industrial Automation Applications:

Cranes, Hoists, and Stands and Lifting Equipment
Hopper, Bin, and Net Weighing
Production Equipment Positioning and Monitoring
Robotics
Fatigue Cycle and Friction Testing of Machines and Equipment

Robots and Cobots

advancements in robotics

The field of robotics has witnessed remarkable advancements, revolutionizing various industries and transforming how we live and work. Robots and cobots are usually equipped with sensors, actuators, and sophisticated algorithms to perceive and interact with their environment. Interface sensors are utilized in designing, testing, and using robotics. Engineers turn to Interface for load cells, torque transducers, multi-axis sensors and instrumentation for testing and to embed into robots for real-time feedback.

Robotics and collaborative robots, often called cobots, have gained significant attention due to their ability to work alongside humans, enhancing productivity, safety, and efficiency in numerous applications. Cobots collaborate with humans in shared workspaces and are designed to work alongside human operators, supporting them in various tasks. These robots are designed to be safe, easy to program, and capable of adapting to dynamic environments.

Whether it’s crafting special transducers to meet your unique needs or creating fully customized sensors, instrumentation, and software systems, we collaborate closely as part of your team to ensure precision and satisfaction.

Interface Products Used in Robot and Cobot Applications

Robots and cobots are highly versatile and adaptable to changing production demands, offering enhanced efficiency and agility in manufacturing processes. As the field of robotics progresses, cobots are set to play a significant role in shaping the future of work, creating a harmonious synergy between humans and machines.

Using Interface load cells and torque transducers in robotics offers several benefits. First, they can help to improve safety by detecting excessive forces or overloads. Second, they can help to optimize performance by providing feedback about the forces being applied by the robot. Third, they can enable more sophisticated control of robotic systems by providing real-time data about the generated forces and torques. Our miniature load cells are commonly used by robotic OEMs to provide control and feedback. Download our brochure to learn more.

Robots and Cobots Videos:

AMRs

AMRs, or Autonomous Mobile Robots, are not your typical robots. They are self-driving, able to navigate their surroundings without a fixed path or direct human control. Their use of sensors, cameras, and artificial intelligence to understand their environment and move around with unparalleled precision and efficiency sets them apart. This unique capability makes them a valuable tool in various industries, particularly logistics and manufacturing.

Several trends in AMR development fuel the need for more testing and measurement across various stages of the AMR lifecycle. The use of load cells, torque transducers, multi-axis sensors, instrumentation and wireless systems are on the rise, playing a pivotal role in AMR development and deployment. AMR applications will expand beyond logistics and manufacturing, venturing into healthcare, agriculture, and retail sectors. Specialized AMRs designed for specific tasks within an industry, like disinfection robots in healthcare or shelf-stocking robots in retail, are rising.

AMR Applications Using Interface Solutions

Gripping Calibration and Safe Object Grasping
Load Capacity Testing
Package Weighing
Center of Gravity (CoG) Detection
Payload Analysis
Docking and Alignment
Overload Detection and Prevention
Lifting and Stacking Tasks
Conveyor Belt Integration
Ramp and Slope Navigation
Battery Performance Testing
Long-Term Performance Monitoring

Interface Products Used for AMR Design, Testing, Manufacturing and Monitoring

Interface Load Cells are being used to measure weight and force. AMRs equipped with our Mini Load Cells can precisely determine the weight of objects they’re carrying. This information is crucial for ensuring the AMR is not overloaded and avoids tipping or damaging itself or its surroundings.

Multi-Axis Sensors are valuable when more data can help make better decisions for the AMRs use. Force data in robotics that have continuous movements often need precision to ensure safety and protect the robot. The data from a 3-axis or 6-axis data is best for complex engineering and data analysis. For example, AMRs can help with inventory control and tracking. Interface load cells are also valuable for knowing the exact weight of transported items.

Interface Torque Transducers provide valuable measurement output, which is helpful for AMRs with functions that involve grasping, lifting, and navigation. By measuring the torque applied to a robotic arm, the AMR can ensure a firm but gentle grip on objects it’s handling, preventing damage or dropping. In some cases, AMRs might use torque sensors on their wheels to detect variations in terrain or resistance, helping them navigate uneven surfaces or avoid obstacles.

By continuously testing and measuring performance through various sensors, developers can ensure AMRs are safe, reliable, and adaptable to real-world scenarios, paving the way for wider adoption of this technology.

Overall, the future of AMRs promises a more automated, efficient, and intelligent future for various industries. As technology evolves, AMRs will increasingly significantly transform work processes and create a more collaborative working environment. This requires a strong partner in that understands how sensor technologies support testing, measurement and performance monitoring. Contact us to learn more about Interface solutions.

Humanoid Robots

Robots are universal and often found in manufacturing, healthcare, aerospace, entertainment, automotive, industrial settings and defense related industries. As robots become more sophisticated, humanoid robots are going through rigorous testing to integrate into different industries to take on full responsibility of tasks and processes.

Humanoid robots are advanced robotics that are capable of embodying human actions, reasoning, and operations. Humanoids are created to mimic the human shape, aligning with the human-centric design of our world, from tools to building to homes. According to Goldman Sachs, the total addressable market for humanoid robots is expected to reach $38 billion by 2035. This growth is largely driven by the future demand in manufacturing, where robots can be employed for tasks like electric vehicle assembly and component sorting.

Interface load cells, torque transducers and multi-axis sensors are commonly used in the design and testing of all types of robots, including robotic arms, cobots and humanoids. Our sensor technologies are used to measure and monitor forces and loads experienced by various robot components, from compression commands to articulations of joints, even in testing the wheels that help them move.

Humanoid Testing Using Interface Sensor Technologies

Gait and Balance Testing
Manipulation and Grasping
Impact and Collision Testing
Joint Strength and Durability Testing
Actuator Performance Testing
Human-Robot Interaction
Environmental Adaptation
Task-Specific Performance
Predictive Maintenance
Safety Monitoring

These examples highlight the diverse range of testing applications where load cells, torque transducers, and multi-axis sensors are essential for measuring and analyzing the performance, safety, and reliability of humanoid robots

Our load cells are used to measure the forces exerted by robotic arms and grippers. Load cells measure reaction forces to analyze gait patterns, stability, and balance control during walking, running, or other movements. While torque transducers are used to measure the torque generated by motors attached to limbs.

Multi-axis load cells are growing in use with robotic engineers throughout the R&D phases for more measurement data to make smarter decisions in design and use of the robot. Multi-axis sensors measure acceleration and angular velocity during impact events to analyze shock absorption, structural integrity, and safety features. They are frequently used to measure the robot’s movements and responses to human touch or gestures to analyze interaction dynamics and responsiveness.

As humanoid robots become increasingly sophisticated and integrated into our lives, the need for precise and comprehensive test and measurement solutions is paramount. Ensuring the safety, performance, and reliability of these complex machines demands rigorous evaluation throughout their development and deployment.

The insights gained from load cells, torque transducers, and multi-axis sensors re instrumental in refining humanoid robot designs, enabling them to seamlessly navigate our world and interact with us in a safe and meaningful way.

Robotic Dogs

Autonomous robot dogs are highly advanced machines that are transforming the manufacturing industry. These specialized robotic innovations are being used to tackle complex challenges in production, maintenance, and logistics.

These versatile machines are designed to navigate intricate environments. They replicate the movements of real dogs, utilizing state-of-the-art sensors, cameras, and software, which enables them to perform tasks that require mobility, dexterity, and decision-making in dynamic conditions.

Interface products aid in the development and testing of robotic dogs, providing precise measurements for performance analysis.

By integrating Interface’s advanced force measurement technologies into robot dogs, manufacturers can achieve higher precision and functionality, enhancing the overall performance of their robots.

Types of Interface Products Used in Robotic Dogs

Load cell force data can help to adjust grip strength, ensuring they apply just the right amount of force without damaging either the item or themselves.
Load button load cells integrated into the robot’s feet measure ground contact forces, which are crucial for assessing stability and balance.
Multi-axis sensors capture complex force and torque data during dynamic movements, aiding in locomotion optimization and stress analysis.
Wireless instruments enable real-time data transmission, facilitating field testing and performance monitoring.
Mini Load Cells provide data to autonomously adjust their movement and force application when lifting or moving a component.

These technologies collectively contribute to evaluating stability, analyzing movements, assessing performance across terrains, and ensuring the robot’s long-term durability.

Robotics Dogs Use Cases in Manufacturing

Robotic dogs are already being deployed in manufacturing environments for various tasks, including quality monitoring, inventory management, security, and safety checks. The following highlights the use of robotic dogs in various manufacturing functions.

#1 Inspection and Monitoring: By utilizing Interface’s force sensors, robot dogs can be programmed to measure the forces acting on machinery or products, allowing them to detect subtle changes in force or pressure that may indicate potential issues.

#2 Object and Material Handling: Force sensors can be used to accurately measure the amount of force applied by the robot dog when it handles or manipulates objects. This ensures that delicate materials are not damaged and heavy items are handled safely.

#3 Predictive and Routine Maintenance: By integrating load cells and force sensors, robot dogs can collect valuable data that can be used for predictive maintenance. For instance, the sensors can monitor the performance of various machines in the facility, recording changes in force or load that may indicate wear and tear. This data can be analyzed to predict when maintenance is needed, preventing equipment failure and reducing costly downtime.

#4 Security Patrols: Robotic dogs provide continuous, mobile surveillance in diverse environments, enabling them to detect anomalies and navigate challenging terrains, thereby increasing security efficiency. They can patrol hazardous areas, reducing human risk, and are used in military, industrial, and private security settings for persistent monitoring.

#5 Hazardous Environments: Robotic dogs excel in hazardous environments by remotely navigating and inspecting dangerous areas, minimizing human risk. Equipped with sensors and cameras, they collect vital data from facilities, thereby enhancing safety and enabling informed decisions without requiring direct human exposure.

The combination of autonomous robot dogs and Interface’s advanced load cells and force sensors represents a powerful leap forward in the manufacturing industry. As the world continues to move toward more automated and intelligent manufacturing processes, the role of autonomous robot dogs will become increasingly critical, with Interface sensors playing a key role in ensuring precision and reliability.

Additional Resources

Products Request a Quote Interface Product Guides

Industrial Automation Solutions from the IQ Blog

Wireless Telemetry Systems 101

September 8, 2023/in 101 Series, Blog /by Jamie Glass

Interface offers a wide range of wireless telemetry products including load cells, transmitters, bases, communication modules and data acquisition systems. A wireless telemetry system enables the remote measurement and transmission of data from one location to another without the need for physical wired connections. Components in wireless telemetry systems typically include sensors, transducers, instrumentation, communication modules, transmitters, displays and printers. Learn more about Interface WTS products in our Wireless Telemetry Systems 101 overview.

Engineered Solutions for Lifting Webinar

September 6, 2023/in Virtual Event /by Jamie Glass

Interface’s technical webinar Engineered Solutions for Lifting details measurement devices used in lifting equipment, machines, and vehicles to improve operations and safety. Interface load cells and instrumentation are used to operate cranes, hoist heavy objects, and measure forces in infrastructure projects. Interface experts answer how load cells are used in safety monitoring for lifting equipment. Learn about Interface sensor products suited for integration into existing equipment and test and measurement projects.

Center of Gravity Testing in Robotics Demands Precision Load Cells

August 1, 2023/in Blog, Industrial Automation /by Jamie Glass

Interface specializes in precision force measurement solutions. There are different methods for determining the CoG of a robotic system. One common method is to use strain gage load cells. Not all load cells are designed for precision measurement. Center of gravity testing demands strict measurement. For example, Interface compression load cells are often used in center of gravity testing for robotics because they are very accurate and can measure remarkably small forces.

Industry 5.0 and the Role of Force Measurement

July 25, 2023/in Blog, Industrial Automation /by Jamie Glass

Interface is working with industry leaders, integrators, and innovators to provide advanced sensor technologies that will support the adoption of Industry 5.0 products, with all the benefits of optimization and reliability. See how Interface load cells, load buttons, multi-axis sensors, data acqusition systems and wireless telemetry systems support Industry 5.0 advancements and inventions in the use of robotics, AI, cobots, systems and production efficiency machines.

Types of Robots Using Interface Sensors

July 18, 2023/in Blog, Industrial Automation /by Jamie Glass

Interface load cells and torque transducers are commonly used in the design and testing of robots to measure and monitor forces and loads experienced by various robot components. Load cells are used to measure the forces exerted by robotic arms and grippers, while torque transducers are used to measure the torque generated by motors. Multi-axis load cells are growing in use with robotic engineers throughout the R&D phases for more measurement data to make smarter decisions in design and use of the robot.

What are IO-Link Load Cells

July 17, 2023/in Blog /by Jamie Glass

IO-Link can be used with load cells in industrial applications to enable enhanced monitoring, control, and diagnostics. Interface now offers customization of our most popular load cells with IO-Link capabilities. IO-Link is designed to connect and communicate between sensors, actuators, and other industrial devices with a higher-level control system. It operates over a standard three-wire connection, typically using unshielded industrial cables, and supports point-to-point communication.

Advancing Lithium-Ion Battery Test and Measurement

June 8, 2023/in Blog /by Jamie Glass

Interface supplies load cells, instrumentation, and multi-axis sensors for testing and performance monitoring of lithium-ion batteries. To achieve the goal of improved and longer-lasting Li-ion batteries, accurate force measurement testing is needed to confirm performance, capacity, safety and fatigue. Force testing is done on the battery itself and is used for various stages within the R&D and manufacturing processes.

Vertical Farming for Sustainable Food Production on Earth and Beyond

April 20, 2023/in Blog /by Jamie Glass

While vertical farming is currently being explored as a way to increase food production on Earth, it also has applications in space R&D and for food sustainability projects. Interface’s case study, Vertical Farming on Earth and in Space, explores applications, products and solutions for challenges related to farming on earth and beyond. These solutions utilize load cells, multi-axis sensors, wireless instrumentation and devices for irrigation and growth monitoring systems, robotics, and farming equipment . The case study highlights innovation used in collaboration of industries in agriculture, space, and automation.

Collaborative Robots Using Interface Sensors

March 23, 2023/in Blog, Industrial Automation /by Jamie Glass

Cobots are typically equipped with sensors technologies that allow them to detect the presence of humans and react accordingly. Force measurement sensors are often used in collaborative robots to provide feedback on the force being applied during a task. There are several types of force measurement sensors that can be used in cobots, including load cells, torque transducers, miniature load cell load buttons and multi-axis sensors.

Interface Manufacturing and Production Solutions

March 16, 2023/in Blog, Industrial Automation /by Jamie Glass

Interface offers manufacturing and production standard off-the-shelf, engineered to order and complete OEM solutions including load cells, instrumentation and weighing devices. Our products provide the quality and durability necessary within industrial environments. In addition, we can customize the majority of our products to fit unique and evolving needs as sensor technologies like robotics and advanced manufacturing devices are integrated into production lines.

Industrial Automation

Sensors for Industrial Automation Applications

Industrial Automation Overview

automation solutions

robotic arms

drones

Industrial Automation Videos:

Industrial Automation Applications:

Robots and Cobots

advancements in robotics

Robots and Cobots Videos:

AMRs

Humanoid Robots

Robotic Dogs

Industrial Automation Applications

Additional Resources

Industrial Automation Solutions from the IQ Blog

Wireless Telemetry Systems 101

Engineered Solutions for Lifting Webinar

Center of Gravity Testing in Robotics Demands Precision Load Cells

Industry 5.0 and the Role of Force Measurement

Types of Robots Using Interface Sensors

What are IO-Link Load Cells

Advancing Lithium-Ion Battery Test and Measurement

Vertical Farming for Sustainable Food Production on Earth and Beyond

Collaborative Robots Using Interface Sensors

Interface Manufacturing and Production Solutions

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Industrial Automation

Sensors for Industrial Automation Applications

Industrial Automation Overview

automation solutions

robotic arms

drones

Industrial Automation Videos:

Industrial Automation Applications:

Industrial Automation Applications

Additional Resources

Industrial Automation Solutions from the IQ Blog

Interface Products used in Industrial Automation

6ADF Series 6-Axis DIN Flange-Type Load Cells

2400 Standard Stainless Steel Low Capacity Universal Load Cell

A4200 and A4600 WeighCheck Load Cells

5400 Series Flange Style Reaction Torque Transducer

LBS Miniature Compression Load Button Load Cell

WMC Sealed Stainless Steel Miniature Load Cell

ConvexBT Load Button Load Cell

9330 battery powered high speed data logging indicator

CSC and LCSC-OEM In-Line Signal Conditioners

BX8-HD44 BlueDAQ Series Data Acquisition System for Multi-Axis Sensors with Lab Enclosure

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